HOn30 Home Depot
Building tips



Kennebunk Models snowplow kit

From Bob Hayden, bob.hayden@mixcom.com
Fri, 10 Oct 1997

Hi Gang,

Thought I'd add something new to the discussion with a short report on a new kit I just built and put into service. This is Kennebunk Models' Kit No. KSMP-514, available from Train & Trooper, which is where I got mine. Price is $29.95; see the T&T Home Page for info on shipping and other details.

The kit is made of dense, taffy-colored resin, with almost no smell. If you don't count the Grant Line plastic brakewheel and a short bit of wire for the brakestaff, there are only 6 parts -- and I only used 4 of them! So this is an easy kit, made attractive because a plow is a pain to scratchbuild (I've built two) because of the curves and angles. Trucks, couplers, and markings are not included.

The main plow body casting appears to be based on the blade casting of the 15-years-ago Sango plow No. 513, which is hardly a crime because the Sango kit hasn't been available for a decade or so. Assembly consists of cleaning away some wispy resin flash, then adding three thin resin parts -- a rear wall, floor, and door -- to the solid main casting. This is a half-hour job even if you've got the TV on and it's something interesting (not likely).

I spent more time adapting a Micro Trains No.1025 coupler to the front of the plow (the kit provides a cast-on dummy) than I did building the rest of the thing. Instead of the two-piece resin frame for an inboard-bearing lead truck (what the prototype had), I substituted a Micro Trains (it was Kadee when I bought it) N archbar truck, sans coupler, with M-T low-profile-flange 33" wheels, which scale out to 18" in HO. My scratchbuilt plow No. 515 has this truck, and it runs well and looks good -- the wheelbase is correct.

The rear truck on my model is a Sango coined-brass freight truck with Sango wheels. These are pretty clunky compared to the Grandt sideframes, but the low sides of the plow hide the clunkiness, and besides, it was the first assembled truck I found when I went looking for one.

The finished model weighs about an ounce, which should be enough for most layouts. I added .25 oz. of lead to bring the car up to standard for my layout. This allows me to operate it behind the engine in a heavy train.

The completed model (it'll be completed as soon as I paint the couplers and Dullcote the whole thing) is accurately scaled for HO, and unlike the old Sango plow, isn't TOO WIDE to make it through the rock cut at Summit on my layout. One of these days I'm going to either widen the cut (plaster blasting) or strip the Sango plow down, unsolder all the parts, and rebuilt it narrower.

All in all, a nice little kit, and better yet, a quick project with a nice result. Mine was about two evenings from the box to the layout.

Bob Hayden

P.S.: A snowplow makes an ideal disguise for a track-cleaning car, since (1) the cleaning pad or roller is hidden by the low-to-the-rail sides, and (2) it looks OK running ahead of the engine. My plow No. 515 is built around one of the Centerline N gauge track cleaners -- the one with the rolling paper-towel-covered cyliner between the trucks -- and has been doing a great job on the C&DR since January of 1993.


Train and Trooper tank cars

From Bob Hayden, bob.hayden@mixcom.com
Mon, 22 Sep 1997
>Anyone built one of those Train and Trooper B&SR tank cars?  If so, just
>wondering how you found it to build, any tips, etc.?
>
>cheers,
>
>Roberto Lombardi
Well, Better late than never, I always say. This is a slightly slower-than-molasses reply to Roberto's post of August 20.

I built both of the T&T tanks cars, and you'll find a photo of the finished products on page 64 of the March 1997 Model Railroader.

I liked the kits. One of the tank castings was egg-shaped, but a note to Martha Sharp brought a replacement. I built the kits as intended, with only a few exceptions:

  1. The most important change was to replace the resin-cast timber framing (which held the tanks to the flatcar decks) with stripwood. This adds a LOT of rigidity to the flatcar, which is needed to keep the truss rods from warping the car.
  2. I discarded the kits' resin ladders and made replacements from old-style stamped ladder stock (remember that stuff?).
  3. I spent an inordinate amount of time fussing with the handrail stanchions, which should not be made of resin (too delicate, too hard to clean up the flash). If I built these models again I would substitute either turned brass handrail posts, or try to find a Kemtron or Precision Scale replacement. In the end I got them to work, but it wasn't worth the swearing.
  4. The kit has no way to get the oil (or kerosene, or gasoline, or whatever they hauled in these old tubs) out of the tank. The prototypes had a pipe sticking out of the tank at the middle of the car. I made one from a couple of different diameters of plastic tubing, painted it black, and glued it to the bottom of the car between the queenpost beams.
  5. Except for the habndrails, the fussiest part of the kits was cleaning flash out of the stake pockets. Take your time and bring a lunch.
  6. I added tack boards made from 14" squares of styrene, and painted them yellow. The prototypes had them, though I have no idea what color they were.
The finished models have made several hundred trips around the C&DR. The layout now has a total of six tank cars, which is three times the number the B&SR owned! Maybe we just do more oil-hauling business.

Hope this isn't too late to do any good!

Sincerely yours, Bob Hayden


C&DR No. 31

From Bob Hayden, bob.hayden@mixcom.com
Thu, 7 Aug 1997
>Maybe Bob could tell us about #31 when he gets back from Oz.  I don't
>remember seeing it before, and its provenance isn't mentioned on the
>HOn30 page.  Looks like two hoods from the Grandt end cab diesel (or
>Bachmann center-cab) with the cab from the Grandt box-cab unit, but
>what's under the hood(s)??
>
>Narrow-mindedly,
>
>Fred Nangle

OK Gents,

I'm just getting caught up from the Australia trip, a week-long trip to the IPMS (Plastic modeling) national convention, and last week's NMRA national (which included about 400 visitors to the layout last Wednesday and Thursday). If I can survive the Narrow Gauge Convention two weeks hence, I may actually get back to work on the layout before the snow falls!

Let's see, No. 31. The mechanism is from a Con-Cor (Kato) N scale Japanese-prototype General Electric diesel that I bought sometime around 1978. I think they may still be available. I used the mechanisn as-is, except that I replaced the traction-tire wheelsets with all-metal ones from a second unit. Makes it pick up a lot better.

The truck sideframes are cobbled together from the frames of a couple of AHM Minitrains Plymouth diesels that had long since been sacrificed for cabs and hoods for other C&DR engines.

The cab is from an AHM Plymouth. The hoods were made, as on many C&DR diesels, by chopping up Athearn SW1500 hoods to make flat panels, then assembling the panels with various bits of styrene sheet and strip to build the hoods.

No. 31 also has a constant-brightness headlight (one end only; has to be turned for return trips), and a goodly amount of lead sheet added inside those high hoods to get the weight up to 4.4 ounces. She's a little fast (as were most of the early Kato diesels), but runs smooth, and there's enough oomph there to handle a fair-sized train (8-9 cars).

And just in case you think I build things fast, I reckon it was roughly 10 years between the time No. 31 made here first trip over the layout and the day she finally got her paint and number. And she STILL lacks a crew! Sometimes I think my motto ought to be "Never finish anything!"

Note to the HOn30 guys with modules at Cinncy: Yes, I'll be there (Wednesday evening), and yes, I'll have one 4-foot module with me. In fact, I expect to run a locomotive on it for the first time tonight, and it should be fully operational by this Sunday. That'll give me another week to finish the scenery (it's already 80% done) and install the structures (all built). I'll bring a box of rolling stock (probably including No. 31), and a power pack. plus enough tools to cope with the inevitable incompatibilities.

Looking forward to seeing you all at the river (Ohio).

Bob Hayden


Recipes for powered boxcar and Forney truck

From Bob Hayden, bob.hayden@mixcom.com
Thu, 26 Jun 1997

To the Mail Car members:

Fellow HOn30 modeler Peter Bartlett of England faxed me a question about building a powered boxcar for the Carrabasset & Dead River. Here's my reply to him, plus a note about building an all-wheel pickup Forney trailing truck.

POWERED BOXCAR RECIPE

My powered boxcar (No. 137) is nothing special; in fact, now that it's done and operating, I wish I'd chosen a higher-quality N gauge diesel for the mechanism. I think the key is to find a mechanism that will run at roughly the same speed as the engines that it will "help." I started with a cheap Life-Like N gauge F unit. I chose it because (1) it was around, and (2) it had a plastic frame that I could cut apart and splice back together to get roughly the right wheelbase.

The next step was probably the most important for good running characteristics. I threw away the motor and universals, and made up my own drive train using a Sagami motor, NWSL Flywheel, and NWSL universal-joint components. I also added thrust washers to the Life-Like gearboxes (on each truck) to get most of the fore-and-aft slop out of the worm gear.

I used the Life-Like weights, adding extra lead sheet to the cab end weight of the F unit to balance the unit (same weight on each truck). It weighs 6 ounces, similar to my Bemo diesels. The superstructure is made from a Grant Line C&S boxcar kit, narrowed, which gives me a hollow plastic shell that can drop right over the mechanism. The rest is details. I'm pretty sure I made a couple of holes in the roof, under the roofwalk, to let heat out.

FORNEY TRUCK

As you suggested, I added as much lead shot in the boiler of the Chivers Forney (C&DR No. 4) as I could. The biggest change I made was building a trailing truck that picks up from both sides of the rail. It consists of brass sideframes, gapped PC-board bolsters, and wheelsets insulated with a length of plastic tubing joining the stub axles. A thin wire runs from each side of the bolster up into the tank, and to the motor. The extra pickup helps immeasurably; No. 4 will keep running merrily away even with both drivers off the rails!

All the best! Bob Hayden

P.S.: Just got back from Australia a week ago, and I owe several of you replies on questions about the modular effort for Cinncinnati. I'll do my best to answer your questions soon.


Building the C&DR's steel-sided coal gondolas

From Bob Hayden, bob.hayden@mixcom.com
Sun, 13 Apr 1997

To the Mail Car:

Looking for a project? You might want to build some simple (but good-looking) HOn2-1/2 coal gons for your layout. This material will eventually appear as an article in MR, the Gazette, or the 2-foot Quarterly, with photos and drawings to make it easier to understand, but I thought some of you might want to get started with the text-only version. Two of the gons show up fairly well in the photo on page 63 of "303 Tips for Detailing Model Railroad Scenery and Structures" (Kalmbach, 1995), and several more are visible in the "Great Model Railroads -- 1991" story on the C&DR.

Building the C&DR's steel-sided coal gondolas

These cars were inspired by the low-side coal cars owned by the Kennebec Central. The KC cars had swing-out sides to help with unloading (but there was still a lot of shoveling involved). The other roads used stake-side gondolas on flat cars to deliver coal, which was loaded and unloaded with shovels.

The idea is that the C&DR, like the KC, hauls a lot of coal. After wearing out a few dozen gondolas with wood frames, decks, and sides, the super decides to try steel replacements. It's still shovel in, shovel out, but the cars don't need as much maintenance and they promise to last a lot longer than the old wood ones.

So far, the C&DR has 15 of these low-side gondolas, all numbered in the 450-, 460-, and 470-series. They scale 25' long over the coupler faces, and although nothing on the Maine roads looked exactly like them, a string of them looks convincing, or "right."

Since we're not constrained by an exact prototype, we can have some fun! The main ingredient is a Bachmann No. 53-1036 N scale 42' steel gondola. These aren't particularly expensive to begin with, and the last one I bought cost $1.88 in a toy store. Since you need only the sides, you could also rummage through the trade-in bins at your hobby shop. All of the other ingredients are easy to find.

Best of all, the conversion is easy, so easy that it makes sense to build at least three at a time. I'd suggest you start by building a couple of loaded cars, since the load covers the splicing and the conversion is super easy: Just saw the car down the middle, add a .040" styrene splice on the top of the floor, and continue on from there. (I even use the Bachmann molded load as the base for a real-coal load!)

Building empties is slightly more challenging, since the thickness of the floor needs to be kept to a minimum. Here's a step-by-step procedure for the empties; those of you building loads and pick and choose the steps you need to perform.

  1. Disassemble the Bachmann gondola (any road name will do!) by carefully prying it apart. For an empty, all you need to keep is the main body shell molding. Strip the paint and lettering off with your favorite stripper. I've found denatured alcohol does a pretty good job of softening up the Bachmann paint; Chameleon brand hobby paint stripper is even better. Scrub with an old toothbrush until all but the last traces of the original color are gone.
  2. Carefully cut and saw the sides away from the ends and floor. What we want is a flat side that we can glue to a new metal floor, so cut away the floor and ends roughly, then sand the cutoff areas flat on the back of the sides.
  3. Shim the recessed lower edge of each side with .015" or .020" styrene. Let dry, then sand to bring the side to uniform thickness.
  4. Assemble a pair of Grandt Line No. 5146 trucks with Portland Products (Northwest Short Line) replacement wheelsets, and a pair of Micro Trains No. 1025 couplers.
  5. Cut a rectangle of K&S 1/16" x 3/4" brass bar 3.060" (22'-2-1/2") long. Square off the ends with a large file. This will be the floor and frame of the car.
  6. Mark the centerline of the floor, and measure in .050" from each end. Drill and tap 00-90 to mount Micro Trains No. 1025 coupler. Measure in a scale 3'-5" from each end and drill and tap 0-80 for truck mounting.
  7. Super glue a length of .030" x .080" evergreen styrene to each side edge of the brass floor. Trim and sand flush.
  8. Carefully chisel, scrape, and sand away the hand grab, ladder, and stirrup details on the Bachmann sides with brand-new X-acto No. 11 and No. 17 blades. Don't worry if you obliterate a few rivets; they won't be missed.
  9. Glue a spacer strip of Evergreen HO 4 x 8 to the bottom edge of each side. Make it the same length as the brass floor.
  10. Cut end panels from .030" styrene sheet, the same width as the floor (including the plastic spacer strips). Make them a scale 3' high (.401"), or a little taller, so we can sand them to precise height after assembling the car.
  11. Cement the floor to the sides, on top of the 4 x 8 spacer strips. The styrene strips on the edges of the floor allow you to do this with liquid plastic cement, which gives you time to align and square everything. When the plastic cement has dried, reinforce the joints with super glue.
  12. Add the end panels between the sides. Here again, start with liquid plastic cement, then add super glue. When dry, sand the top edge of the ends flush with the sides. The car should look like a gondola now.
  13. Cut sub-bolsters from Evergreen .080" x .10" x .734" long. Cement them centered over each 0-80 hole, with the .10" surface against the floor.
  14. Drill No. 56 through the sub-bolster from the top, and tap (again from the top) 0-80.
  15. Make a .015" washer or spacer and cement it to the bottom of the bolster. It should be about a scale foot across.
  16. Cut slots in the ends to accept the couplers.
  17. Mount the couplers and trucks and test the coupler height with the Kadee standards gauge. Shim the trucks to bring the couplers to the right height. Test run the car(s) for a while. This step usually takes me the rest of the evening.
  18. Cut six pieces of Plastruct 1/16" I-beam or channel stock a scale 5'-10-1/2" long for horizontal end bracing. Round the ends of each strip slightly as you look down on it.
  19. Remove the trucks and couplers and cement three of the Plastruct strips to each end, one flush with the bottom, one flush with the top, and one centered between them.
  20. Trim away the Plastruct strip where it interferes with the coupler mounting. Reinstall the couplers and box them in with styrene spacers behind the draft gear lip. I use a piece of .030" x .080" 2'-2" long and notched to fit around the coupler box. I also add a 2'-6" long strip of Evergreen HO 2 x 6 across the bottom of the end of the car.
  21. Weight the car to your standards. On my cars this requires a thin lead sheet on the bottom of the car between the trucks. For most HOn2-1/2 layouts, the brass floor probably provides all the weight you need.
  22. Gently sand the top edges of the car against very fine sandpaper on a sanding block, then cement strips of Evergreen HO 1 x 6 all around the top edge, flush with the inside and with a protruding lip on the outside.
  23. When the 1 x 6 strip has dried thoroughly, sand the top edge flush, and round the corners slightly as seen from above.
  24. Install Grandt Line No. 5130 stirrups at each corner, on the sides. Drill No. 80 holes and install a Westerfield No. 1198 18" straight grabiron over each stirrup. (You can make these from wire, too.) The grab should be about 1'-7" below the top edge of the side. Super glue the grab from inside the car, set the glue with accelerator, then sand the inside flush.
  25. OPTIONAL. Use a light soldering iron or woodburning tool to gently warm and distort some of the side panels between the vertical braces. I've only done this to one or two of the 15 cars I've built. Done subtly, this banging can disguise less-than perfect removal of the grabs and ladders and add some character, but it's awfully easy to overdo.
  26. Add underbody brake detail. I use only the brake cylinder and reservoir (cut apart, per two-foot practice), since that's all you can see.
  27. Make a brake platform on the end toward which the brake cylinder is pointing. Cut a 1'-11" length of Evergreen HO 1 x 8, clip the corners at 45 degrees, and glue to the top edge of the end. Add a Grandt ratchet and pawl casting, and drill for the brakestaff.
  28. Make up a brakestaff with a Cal Scale No. 90-289 brass brakewheel and Detail Associates .015" brass wire. Soldering is the only way to go with these; it's extra work, but the resulting assembly is so strong it's nearly impossible to break out on the layout.
  29. Add the brakewheel and a retainer valve on a wire pipe to the end of the car. I use a Detail Associates lift ring to fasten the bottom end of the brakestaff to the car.
  30. Make a false floor of .005 styrene sheet to fit the inside the car. I've added embossed rivet detail on the back of this with pounce wheels, but to tell you the truth it doesn't show up very well. Cement the false floor to the inside of the car with a thin application of 5-minute epoxy.
  31. Paint and decal. My cars are boxcar red with white lettering. I cut a rectangular hole the size of the car interior out of sheet of scrap cardstock, then use it as a mask to airbrush the interior grimy black.
  32. Weather the car -- coal cars get dirty! -- and glue a few grains of coal and coal dust into the corners to indicate what the car carries when it's full. After all, few empties are really, 100 percent, empty.
  33. Now hook 'em up and run 'em.

Sincerely yours, Bob Hayden


HOn30 trucks

From Bob Hayden, bob.hayden@mixcom.com
Tue, 24 Sep 1996

Hi Guys!

I've been watching the HOn30 truck discussion with interest, and I'll throw my two cents worth in now. Here goes.

Last night, after reading all the posts, I dug out two sets of Grandt Line sideframes and eight NWSL wheelsets, the ones with the stub axles. In 30 minutes (and I was watching the football game, too), I had two pair of great-rolling HOn30 trucks, ready for the new Train & Trooper tank car kits that arrived today!

The Grandt sideframes, molded in Delrin, work fine and look great. (The wheels are junk. Let's not discuss them any more.) I prepare them by donning my highest-powered Opti-Visor and trimming away any bits of thin flash around the backs of the journal boxes with a brand-new razor blade or X-Acto #11 blade. It's got to be brand new for this. The mold is getting old, and the most recent castings do have flash on at least one of the journals.

I've never encountered sideframes that wouldn't retain the axles, so I can't comment on that problem. Gentle heating MIGHT help.

The NWSL wheelsets require just a touch of preparation, too. First check that the insulated wheel is fully seated on its plastic bushing, and that the wheels are perfectly in gauge for your track. I use the NMRA N gauge standards gauge or the Kadee N coupler-height gauge; those of you who use N gauge track and turnouts may want to space the wheels slightly closer back-to-back.

The NWSL blunt-end axles have a little nubbin on the axle end left by the parting-off tool on the screw machine that makes them. You can remove this with a couple of swipes from a very fine needle file. I use a multi-grit polishing stick with extra-fine wet-or-dry sandpaper for this, and I also relieve (or champfer) the corners of the axle stub to get rid of any microscopic burrs that might be there. Then I pop the wheelsets into the sideframes, roll them across the workbench, and test them through a turnout or two on my layout. I must have a dozen of the blunt-axle versions running in regular service on the C&DR, and they work great. They also sound great, which is the reason I contracted with NWSL to produce them in the first place.

Hope this helps. -- Bob Hayden

P.S.: For rock-solid running, the best trucks on my railroad are still the Grandt sideframes with Sango 20" wheelsets. Although I'm gradually converting these to the NWSL pointed-end wheelsets that I had made for the purpose, the Sango wheels are absolutely concentric, which means cars equipped with them run absolutely steady. The Sango sets do have two disadvantages: (1) steel axles, which means they'll get pulled into permanent-magnet uncoupling ramps -- not a big deal for me as I don't use many of same, and (2) the wheels are plastic, which means they don't make any click-clack noise when they run over rail joints and crossings. Number (2) is the reason I'm converting another 80 cars to the NWSL replacement wheels: I love the noise!

A step-by-step conversion procedure for mating the Sango wheelsets (available from Flying Zoo????) to the Grandt sideframes is available on the HOn30 page formerly maintained by Dave Frary and now maintained by Jorgen.


Coupler question, F&C boxcar

From Jim Pasquill, JamesMPII@aol.com
Sat, 30 Nov 1996

> Joseph, do you remember which coupler? Looks like the #1027 could fit
> after some fi(dd)ling.
> Also, did you remove the small 'lumps' before drilling holes for the
> grabirons, or am I missing something here.. I would think that small
> dimples were better for starting the drill :-)
>

If you want your trucks to sit under the boxcover in a more or less prototypical manner, shave down the beams at each end. When you are happy with the height of the car mark the level of the coupler with a Kadee standards gauge and then carve out the center beam to the right level. I use standard 1023 couplers which allow the trucks to swing to about a 20" radius. (do all the carving before you add the delicate parts).

The lumps are bolt castings. The grab holes should be drilled under, over, or to the inside of the bolts depending on the plans. The plans for the F&C #85 is a generic plan from an old issue of RMC. The plans in the kit for the #121-145 car are the same generic plans from the first kit and vary greatly from the actual boxcars. Correct plans appeared in the Gazzette in the past year or so.

Cynoacrylic glues work well on these kits.

Jim Pasquill

Addendum, Sun, 1 Dec 1996

I made a mistake in describing the coupler mounting on these cars. If you use a 1023 Kadee on the frame nestled into the beams and carve down the rest of the beams, then only the coupler restricts motion of the trucks. The trucks will rotate to handle a 16" radius, not the 20" radius I mistakenly printed in my earlier notes. 16" is good enough for my railroad and allows me to keep my cars low over the trucks.

Jim


Some more F&C boxcar tips

From Joseph P., josephp@primenet.com
Wed, 27 Nov 1996

On Wed, 27 Nov 1996, Jorgen Rygh wrote:
> Joseph,
> What M-T couplers did you use on the F&C boxcars?
> Those I have handy seem either too low or to deep...
I simply filed the centerbeam to the correct height to accommadate the body mounted coupler. Now that I want to switch to all truck mounts I may need to file some more of the centerbeam to obtain the needed clearance.
> Also, what kind of glue did you use on these models - i tried CA on
> one. While the result was okay, I feel that it was too much of a
> gamble to get it correct.
Gap filling CA was my method, though I wasn't overly thrilled with it, because it was what was recommended for resin kits so I just made due. I'm open to better suggestions if you know of any. Also I must admit I'm not in love with resin kits as a whole. There is much greater satisfaction for me from a wood kit or a scratch built project, and I don't feel there is much labor saving from using the resin casting. As for price, well let's just say that six month's later I'm still recovering from the sticker shock of the resin passenger cars and am afraid to start them until I first hedge my bet by making a copy of the sucker.
> I ordered the Grant Line trucks with the NWSL wheels, and when
> properly fiddled, gauged, flash-removed and otherwise cared for, they
> look and run very well I think.
That seems to be the conventional wisdom, so maybe I'm just missing something, but the GL/NWSL combo never "buzzed" down the track for me. I'm now living with the 20% undersize profile of MT N scale trucks and am satisfied with their superior performance. Because it isn't a scale solution I don't advocate it, but I admit I'm fudging my own underbodies for the ease of the "drop in" performance enhancement from using MT's.

- Joseph


HOn30 Co-op: Whateley's Garage, Pt.3

From Larry Rickert, lrickert@popd.netcruiser
Sun, 15 Sep 1996

Welcome to Part 3 in the Whateley's Garage series.

For those new to the group or who have missed earlier posts, the HOn30 Co-op is a broad subject heading that can be used by any Mail Car members to describe their efforts at a particular modeling project. Jon Piasecki (versed@ican.ca) and I (lrickert@ix.netcom.com) started by describing our modeling efforts with two different Design Preservation Models kits. Joerg Seiler (joerg@mail.islandnet.com) has joined the HOn30 Co-op banner and is writing an account of building one of Brick Price's Forney conversion kits.

I'm assembling a garage structure (Whateley's Garage), and Jon is building a small hydroelectric power station (H & L of B Generating Station). We're both experimenting with different modeling techniques in an effort to make the commonly available DPM kits more unique and individual, and are posting our progress here on the Mail Car. If you missed any of our previous posts, just contact us for 'back issues'.

Part 3: Delay's Halt Construction of Whateley's Garage!

In this installment I was planning on covering door and foundation construction, but delays have forced me to hold off on this. It all started when I became unhappy with the idea of having detailed large garage doors next to the rather plain regular doors that come with the DPM kit. These doors didn't even have doorknobs! How the heck could my HO scale folk get in and out of the building?

So, the quest was on for HO scale doorknobs. I posted messages and scanned through back issues of the usual model publications. The only reference I could find to modeling doorknobs was one article in the NG&SL Gazette. This suggested using a pin, but I found the pinhead to be much too big. I tried to find pins with smaller heads, but to no avail.

Jon Piasecki mentioned that someone manufactured HO doorkobs, so I turned to the Walthers catalog. Lo and behold, Master Creations listed not only doorknob & plate sets, but larger door handles as well that would work well on the larger garage doors. I called Martha at Train & Trooper, and she placed some on order from Walthers for me. I also ordered a Grandt Line hinge assortment and some other detail items.

So, the necessary parts should be arriving this week. It's a good thing, as the construction crew was getting a bit antsy!

Another delay was caused by the foundation treatment. Initially, I added a foundation (about a scale 4 feet) to the building using cardstock and H&R stone sheet. I wasn't totally happy with the results. Then I received an article from John Saxon on using foam board to model brick and stone.

Since I plan on making all of my structures removeable, the foundation has to be strong enough to stand up to some handling. The foam board seemed ideal for this. In addition, this technique allows for interlocking corners that look much more realistic. So, I removed the first foundation and am now experimenting with foam board.

And then, the Fall semester started, so I'm back to work teaching computer courses four evenings a week.

My next installment will detail the garage door construction, regular door detailing and foundation construction. Hopefully, it won't take another 2 months ;-)

Larry


HOn30 Co-op: Whateley's Garage, Pt.2

From Larry Rickert, lrickert@popd.netcruiser
Tue, 23 Jul 1996

Welcome to Part 2 in the Whateley's Garage series.

For those new to the group or who have missed earlier posts, the HOn30 Co-op is a series of articles posted by Jon Piasecki (versed@ican.ca) and myself (lrickert@ix.netcom.com) describing our modeling efforts with two different Design Preservation Models kits. I'm assembling a garage structure, and Jon is building a small hydroelectric power station. We're both experimenting with different modeling techniques in an effort to make the commonly available DPM kits more unique and individual, and are posting our progress here on the Mail Car.

1. In Search of the Ultimate Brick Finish

I wanted to try something new (to me) for simulating the brick and mortar walls of the building. I posted a request here for techniques that could be used for this purpose. Thanks to all who responded. I decided to use the method Brick Price described. The basic technique is to mix up a soupy slurry using plaster and water. A bit of color can be used as well. You would then 'paint' the walls using this mix. Let the plaster set for awhile (10-15 minutes) then wipe off using a clean dry rag. The plaster will remain in the mortar lines. If too much comes off, slop on more plaster and try again. When you are close to the effect desired, let the walls dry thoroughly. You can then go back with a damp cloth and rub the walls from top to bottom to removed any excess plaster on the brick.

In addition, I wanted to use dry tempera colors to tint the plaster mix. I ordered some dry color from a local hardware/paint store. I then got the runaround from them for 3 weeks, until finally I just gave up. I decided to try using Tintex black fabric dye instead to get a dark mortary effect. This worked out fairly well, though it was hard to control what the final color would look like.

Before I applied the tinted plaster mix I assembled the walls and sprayed them with Testor's Dullcote. I mixed the plaster and dye to a dark gray color. After applying and wiping off several coats of the plaster soup, I ended up with a very grimy looking building, which I hadn't intended to do, but I liked the result and decided to stick with it.

To summarize, this is an easy technique to use and gives a very nice simulation of mortar to the brick. One mistake that I made initially was after applying the initial coat and wiping with a dry cloth, I didn't allow the walls to thoroughly dry before wiping vertically with a damp cloth. When the building finally dried, it looked quite different than I had thought, as I had rubbed off too much of the plaster. This was remedied by applying another coat and following instructions ;-)

I will definitely use and experiment with this technique again. Thanks, Brick!

2. Raising the Roof

With the walls assembled and treated, I turned to the roof. Unlike most other DPM kits, #201 has a peaked roof rather than a flat one. I decided to build the roof per the instructions. I cut the two roof halves from the sheet styrene provided using the template in the instructions. I placed the ridge support and roof stops, and test-fitted the roof. I found it to have a higher peak than shown in the photo of the completed kit, but I liked the effect and left it that way.

I was still unsure if I wanted the roof to be removeable, so I added two triangular braces cut from sheet styrene for extra support just in case. I used 3M silicon carbide sandpaper (the dark stuff) #302-extra fine to simulate tar paper. I think this has a very realisitic tar paper appearance. I cut the strips to a scale 3 foot width. I applied them from bottom to top using Elmer's Glue-All and slightly overlapping each strip. I capped the ridge of the roof with a slightly narrower strip. After everything had dried I applied several washes of Poly S Grimy Black paint. I'm quite pleased with the overall result. I added a metal smokestack rather than use the chimney casting that came with the kit. I may also add a stovepipe coming out of the sidewall where the front office would be so old Whateley doesn't freeze come winter.

3. Windows, Doors and Other Matters

In a crude effort to show the door and window placement, I present my attempt at ASCII art:

           Rear
  ___]    dd   [___ w ___
 |                       |
 |                        w
 |     Garage            |       w = window
 w                        w      d = door
 |                       |      dd = large double doors
 w                       |
 |             __________ w
 d            |          |
 |            |          |
 |            |  office   w
 |            |          |
 |_          _|_ d  __ w_|
   ]   dd   [
          Front
Unlike the majority of DPM kits, #201 comes with separate door and window castings. On the front wall there's a large door (which I'm changing to an open double door) that leads into the garage area, and a small door and window where the office is located. There's also a large door on the rear wall. The castings for the large doors appear to be too modern for my purposes, so I've decided to scratchbuild two sets of double doors to replace these. The front double doors will be modeled open, the rear ones at least partially closed. More on this in my next post.

I decided to paint the small door and window castings with Poly S MOW Gray in keeping with the utilitarian appearance of the building. I removed the castings from their sprues, removed flashing and trimmed them to fit. Before gluing them in place I carefully scraped off any of the plaster mix from the window openings and painted any areas that would show in a medium gray. I then p[ainted the castings and glued them in place....nothing fancy here!

If you've been following Jon Piasecki's posts in the HOn30 Co-op series, you know he's building his DPM kit with interior detailing. Since this is the first kit I've built in close to twenty years, I decided to keep it simple. I may add a few minimal interior details for those areas that can be easily seen, but that's where I'm drawing the line.

In my next post I'll cover scratchbuilding the large double doors and building the foundation and base, as I initially plan this to be a small sceniced diorama.

Also still to come will be detailing the building's exterior and adding a little bit of scenery and other detailing. Since the building is fairly dark and grimy looking, we'll take a look at adding a bit of color via details.

Hope you've enjoyed this installment in my attempts to reacquire my modeling skills. Your comments and feedback are welcome.

Larry


HOn30 Co-op: Whateley's Garage, Pt.1

From Larry Rickert, lrickert@popd.netcruiser
Sat, 1 Jun 1996

Whateley's Garage Part 1
or Out of the Armchair and Into the Fire!

When I started out to build DPM#201, I thought this would be easy. What I forgot was how long it's been since I've done any modeling! I didn't think I'd have to buy too much in the way of supplies, since I had a stash of paints, glues, etc. Unfortunately, when I went to use them, I found most of the paint dried up. Also, no sandpaper or #11 X-acto blades. Well, glue was still good.

Next step was to make a shopping list. After reviewing the responses I received from my post on painting brick, (thanks to all who responded), I decided to try Brick Price's method, with a slight variant. I dug out an old article from RMC about using a combination of plaster and dry tempera color to finish brick with, so I added dry tempera to my shopping list.

This method calls for mixing the tempera with the plaster. You then wet down the wall you want to treat and brush on the dry mix. Next wipe off the excess with a dry cloth until you achieve the results desired. In my next post I'll report on the results.

I went to the local paint store, and of course they didn't have any dry tempera, so I ordered some. It's due in today (I hope). I also bought sandpaper, Krylon dulling spray (they didn't have Testor's Dull-cote), a small bag of plaster, knife blades, etc.

I cut the walls, windows and doors from their sprues and removed any flashing. I sanded the beveled edges and bottoms of the side walls flat as per instructions, then test fitted the windows and small doors. There are two large doors in the kit which I plan on replacing with scratchbuilt ones, so they fit the period and can be modeled open.

I'm still not sure how I'll treat the roof. For awhile I considered changing it from the peaked roof of the kit to a flat roof. Now I'm leaning more towards building it peaked. Decisions, decisions!

Hopefully I'll have decided by my next post, which will cover treating and assembling the walls, adding the windows and small doors, and adding the roof.

In the meantime, two questions:

  1. Any special tips or techniques for modeling tar paper roofs?
  2. If my tempera colr doesn't come in, can I use Tintex fabric dyes to color the plaster?
Larry


Box Car Kits - Chris Cardinal

From Gerry Hopkins, gerrymmr@ozemail.com.au
Mon, 12 Jan 1998

Long over due - but hopefully - better late then never!

Chris Cardinal Box Car Kit.
Before building the kit you have to decide wether you want a HOn2 or HOn30 boxcar. If you want HOn2 then follow the instruction for building the box. You will need to file down the side of the under frame to fit inside the box, this will also help when fitting the under size roof bits. If you want HOn30 then the following steps will help. I follow the same idea as Dave Frary - cars need to be wider to get the "low and sleek" look of the Maine Two Footers when running on 2'6" track.

In both cases it is much better to drill all holes before assembly, a small bench drill is ideal for this. I do not possess a Dremel Tool but a12-20 volt unit of similar size. Assemble the walls with the end walls INSIDE the sidewall - opposite to the instructions. This will make the cars about 6" wider than the prototype (1.75mm or #^*/*%$ins). You will have to file down the ends of the underframe to fit inside the assembly. Before gluing the underframe in place, file a recess in the end beams to accommodate the KD 1023/1025 coupler. The recess needs to be 2/3 the depth of the coupler. Dry fit the underframe and mark the centre (center for Yanks) sill. File this to the same depth as the end beam.

Before fitting the underframe you must fit the roof. Because the car is now wider you will have to fit a centre (center) beam down the middle of the car. I used Evergreen 6" X 10" on edge. Glue the beam in place with its top edge level with the point on the end walls. There is no need to bevel this piece to match the angle (pitch) of the end walls. Glue the two roof sections in place. You will notice that the 'cast on' roof walk supports are level with the 6 x 10 ridge piece. The cast roof walk is too narrow so you will have to fabricate a new one. I used 3 pieces of 8 x 1 for this. As I am not lucky enough to have calibrated eyeballs the finished item looks OK.

The trucks are another item of choice.

  1. Grandt Line as supplied
  2. Grandt Line with metal wheels (NWSL)
  3. Grandt Line with low profile KD wheels (as per Bob Hayden)
  4. KD archbar with low profile wheels.

I go for 4) as I like to run my trains, although 3) would be a close second. There is very little 'meat' on the bolster to fit the trucks, I use the large delrin washer that comes with the KD passenger trucks. I fit this around the small square on the centre sill and use the supplied screw to fit the truck. This gives a very stable base for the truck. There is enough clearance for the truck to negotiate 15" curves.

Follow the instructions for the rest of the work. The decals are quite good and crisp but the decals supplied with the F&C kits seam to sit down better into the planking. I spray the car with Floquil Zinc Cromate, to me this is the best match for the SR&RL cars. It may be a fraction light for the purist but I run my trains under artificial light not under the sun. For 2 of these cars I used decals from Brandy Wine Station, they are billboard style as SR&RL MAY have been after the war.

Regards
Gerry

[ Editors note: KD probably refers to Micro-Trains ® products. ]


Box Car Kits - F&C

From Gerry Hopkins, gerrymmr@ozemail.com.au
Mon, 12 Jan 1998

F&C Box Car Kits (2 cars per box)

I put these cars together as per the instructions with the slight variation of mounting the trucks (KD archbar trucks with low profile wheels) and fitting KD 1027 couplers.

The method of mounting the trucks is the same as for the Chris Cardinal cars but with a thinner wash (as supplied with the archbar trucks) and using the KD kingpin instead of a screw.

The under frame and end wall were recessed for the KD 1027 couplers. Why 1027? - I have a number of sets bought at a very reasonable price at a used train stand a few years ago.

The under frame has a tendency to flex (arch) when the truss rods are fitted, I would advise gluing a piece of brass down the middle before tightening the turnbuckles on the middle of each rod.

Regards
Gerry

[ Editors note: KD probably refers to Micro-Trains ® products. ]


Converting Atlas's 70 ton ore cars into Hon30 ore cars

From Al Sandrini, mrbnf@pacbell.net
15 June 2000

I have converted several of Atlas's 70 ton ore cars into Hon30 ore cars.
It was a simple conversion, and I think that I may have posted it on list before, but if not, here goes:

I purchased 12 of the Atlas 70 ton, drop bottom ore cars. I purchased the undecorated version as they were about 50 cents less expensive than the painted and lettered version. I took and sanded the sides of the cars down until they were paper thin. I sanded the sides and the ends. Sanding the ladders and all of the end detail from the cars so that I had a rectangular box.

I then used Evergreen scribed styrene and laminated it to the sides and ends of the cars. I don't remember what the scribing spaces were, but they were about .0625" spacing (1/16"). I laminated the styrene with the scribings horizontal (my first attempt was with vertical, and liked the horizontal scribe better---you may look and see what looks better to you).

With the "box completely" covered with HO scale dimemtional "planking", I next cut the smallest piece of Plastruct 1/32 angle stock and framed in the planking. I put two pieces vertically in the center of the sides of the cars (back-to-back which made a thick shanked "T". I then put angle around the top and bottom of the side pieces. Once this was completed, I cut pieces to fit at a 45 degree angle and go from the top on the ends to the bottom in the center of the cars. For the top of the sides and the ends of the cars, I used scale "plastic" dimensional strips the same size as the scribs on the Evergreen sheets and made my own angle pieces. I needed the top cap piece to hide the lamination. Once on the car, I carefully sanded the inside of the car to make the inner side of the new top cap flush with the inside.

Below is an attempt to show how the angle stock was placed on the sides of the cars. The angle here are too sharp, the car is too short, once stretched out to the correct length, it would look better. But the angle goes from top to bottom in the center, and from the tops on the ends to the bottom in the centers

    ____________
    |\   ||   /|
    | \  ||  / |
    |  \ || /  |
    |___\||/___|

On the ends of the cars, I just framed it like I did on the sides, except I only had the vertical back-to-back piece in the center of the ends, no extra bracing between the center and the sides of the ends.

I airbrushed the cars a dirty Tuscan/Rail Brown mix, added a piece of brass rod with a Kadee HO brake wheel soldered to it and the car was complete. I added a set of MicroTrains arch bar trucks w/coupler and the car was done.

As I continued to build the cars, I put truck mounted couplers on the ends of a 5 car set and have put dummy knuckle couplers between the cars. It is easy to see where the break is as a rusted MicroTrain glad hand hangs down between every fifth and sixth car.

There is no prototype for this car that I followed, but wanted a car that fit the image of what I thought my ore cars should look like.
Similar to the mine train cars on the mine train ride as Disneyland (I think). If so, maybe the Disneyland RR is the prototype.

Big Al from Cal


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